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Box-Track Festoon Systems

Box Track

Box Track - Economy

Box Track - Plus

Box Track - Standard
 
Overview
Aero-Motive® Box-Track Festoon systems feature a reliable rolled-edge track with durable wheel, bearing and car-body components to support flat or round electric cables and hoses, providing power to moving equipment.
 
Molex® offers two box-track system styles: standard and economy.
 
Standard box-track systems offer premium features such as extra-strong, rigid track and unique trolley alignment slots, designed for more demanding applications. Systems are purchased as individual components.
 
Economy box-track systems are designed for small floor-operated cranes, monorail hoists and transfer equipment. Cars are available in all nylon, aluminum and steel-body designs.
 
Economy box-track festoon weight capacities range from 11.8 to 40.0 kg (26 to 88 lbs) and from 15.0 to 25.0 kg (33 to 55 lbs) for standard systems. Standard box-track systems also allow up to 76.2 m (250') per minute.
 
Documentation
 
   • Festoon Systems Catalog
 
Features & Benefits Applications
Rolled-edge track profile
   • Provides higher-strength extrusion
   • Self-aligns car wheels to the track, reducing friction and extending life
 
Neoprene clamp pad
   • Reduces wear on cable or hose and extends life
 
Flat or round cable carriers
   • Customizable to fit applications
   • Conveyors
   • Monorail hoists
   • Overhead cranes
   • Small cranes
   • Transfer equipment
 
Easy Order Shortcuts
No Part
Number
Description Image Stock
Qty
Price
Each
Qty
Ord'd
Update
Cart
1 AER-5200-12 Aero-Motive Festoon Track / Rail Part AER-5200-12 aka 520012 12 Feet Long 5200 & 5300 Series 16 Gauge Galvanized Steel 1.27 Wide X 1.17 Tall For a 0.80 Wheelbase [Molex 1301170046] Dated 1/18 (12LBS) Motor Freight 16 $127.75
2 AER-5200-6 Aero-Motive Festoon Track / Rail Part AER-5200-6 aka 52006 6 Feet Long / UPS able 5200 & 5300 Series 16 Gauge Galvanized Steel 1.27 Inches Wide X 1.17 Inches Tall For a 0.80 Wheelbase [Molex 1301170048] Dated 1/18 (6LBS) H 4" L 78" W 4" Box 2 $67.72
3 AER-5200EC Aero-Motive Festoon & Workstation Part AER-5200EC End Cap Rail End Cap [Molex 1301170049] [UPC 78678862631] Product available at Amazon.com and BrakeProducts.com Normally a Stock Item @ BPI (1LBS) H 4" L 5" W 4" Box [Amazon] 6 $5.48
4 AER-5200ES Aero-Motive Festoon / Workstation End Stop, Rail End Stop AER-5200ES 5200 & 5400 Series [Molex 1301170050] [UPC 78678863153] Product available at Amazon.com and BrakeProducts.com Normally a Stock Item @ BPI (1LB) H 4" L 5" W 4" Box [Amazon] 6 $15.35
5 AER-5200HB Aero-Motive Festoon Hanger Bracket Assembly Part AER-5200HB aka 5200-HB Standard 5200 & 5300 Series Box Track [Molex 1301170051] [UPC 78678863154] [Amazon] Dated 1/18 Normally a Stock Item @ BPI (1LB) H 4" L 5" W 4" Box 19 $15.89
6 AER-5200JB Aero-Motive Festoon Joint Bracket Assembly Part AER-5200-JB Standard 5200 & 5300 Series Box Track [Molex 1301170052] [UPC 78678863155] [Amazon] Dated 1/18 Normally a Stock Item @ BPI (1LB) H 4" L 5" W 4" Box 15 $16.45
7 AER-5200JH Aero-Motive 5200 & 5400 Workstation Components Joint Hanger Bracket Part AER-5200JH [Molex 1301170053] [UPC 78678863156] Product available at Amazon.com and BrakeProducts.com Normally a Stock Item @ BPI (2LBS) H 4" L 5" W 4" Box [Amazon] 6 $26.31
8 AER-5221-1 Aero-Motive Festoon Intermediate Carrier Part AER-5221-1 Series 5200 for Round Cable or Hose For Cable & Hose Diameters of 0.49" & 0.91 Inches 4.94 " Long with one saddle An additional saddle can be added Black Nylon Construction, 1 Inch Diameter Wheels [Molex 1301170055] [Amazon] (1LBS) H 5" L 5" W 5" Box 8 $41.64
9 AER-5221-2 Aero-Motive 5200 & 5400 Workstation Part End Clamp For a 0.49" to 0.90" O.D. Cable or Hose (2LBS) H 4" L 5" W 4" Box Product available at Amazon.com and BrakeProducts.com Part AER-52212 [Molex 1301170056] [Amazon] 2 $42.57
10 AER-5221-3 Aero-Motive Festoon Lead Carrier / Trolley Part AER-5221-3 Series 5200 [Molex 1301170059] Dated 10/17 0 $67.90
11 AER-5231-1 Aero-Motive 5200 & 5400 Workstation Components Part AER-5231-1 Intermediate Trolley For Round Cable or Hose 0.91" to 1.25" Inch O.D. aka 52311 - Size: (0.91" - 1.25" O.D.) [Molex 1301170060] Product available at Amazon.com and BrakeProducts.com [Amazon] (1LBS) H 4" L 5" W 4" Box 8 $42.74
12 AER-5231-2 Aero-Motive 5200 & 5400 Workstation Components, End Clamp, P/N: AER-52312 - Model No. 52312 - Size: (0.91" - 1.25" O.D.) (2LBS) H 6" L 6" W 6" Product available at Amazon.com and BrakeProducts.com [Molex 1301170061] [Amazon] 2 $42.57
13 AER-5231-3 Aero-Motive Festoon Part 5200 Series Part AER-5231-3 Lead Carrier / Trolley For use in 5200 Series Rail [Molex 1301170063] aka 52313 (6LBS) H 6" L 12" W 8" Box 4 $67.90
14 AER-5242-1 Aero-Motive Festoon 5200 Series Part AER-5242-1 aka 52421 Intermediate Trolley / Carrier Series 5242 For Flat Electric Cables 2.32 Inch Wide X 1.00 Inch High Window Opening 4.94 Inches / 125mm Long 2.75 Inches / 70mm Diameter Saddle [Molex 1301170065] [Amazon] Dated 1/18 (1LBS) H 4" L 4" W 4" Box 33 $29.51
15 AER-5242-2 Aero-Motive Festoon End Clamp Series 5242 aka 1301170067 (4LBS) H 4.00" L 6.00" W 4.00" [Molex 1301170067] 0 $29.49
16 AER-5242-3 Aero-Motive Festoon 5200 Series Part AER-5242-3 Lead Trolley / Carrier Series 5242 For Flat Electric Cables 2.32 Inch Wide X 1.00 Inch High Window Opening 4.94 Inches Long 2.75 Inch Diameter Saddle [Molex 1301170070] [Amazon] (1LBS) H 4" L 4" W 4" Box 0 $57.85
17 AER-5245-1 Aero-Motive Festoon 5200 Series Carrier Part AER-5245-1 Intermediate Box Track Festoon Carrier / Trolley For Flat Electric Cable Nylon Construction, Color Black 3.56 Inches / 90 mm Long Cable Window Width 2.32 Inches / 59mm Cable window Height 0.71 Inches / 18mm Tall Saddle Diameter 2 Inches / 5mm [Molex 1301170076] [Amazon] (1LB) H 4" L 6" W 4" Box 10 $28.50
18 AER-5245-2 Aero-Motive Festoon End Clamp Series 5200 [Molex 1301170077] - 0 $29.93
19 AER-5400-12 Aero-Motive Festoon Part 5400 Part AER-5400-12 C Track / Rail 12 feet Long 5400 & 5500 Series Festoon 12 Gauge Galvanized Steel 1.65 Wide X 1.53 Tall For a 1.06 Wheelbase, Flat Tread aka SER-540012 [Molex 1301180007] (23LBS) 19 $132.72
20 AER-5400-6 Aero-Motive Festoon Part 5400 Part AER-5400-6 C Track / Rail 6 feet Long 5400 & 5500 Series Festoon 12 Gauge Galvanized Steel 1.65 Wide X 1.53 Tall For a 1.06 Wheelbase, Flat Tread aka AER-54006 [Molex 1301180009] (12LBS) 0 $68.11
21 AER-5400AB Aero-Motive 5200 & 5400 Workstation Components, Angle Bracket, P/N: AER-5400AB - Model No. 5400AB (4LBS) H 4" L 8" W 6" Product available at Amazon.com and BrakeProducts.com [Checked 092016] [Molex 1301790397] [UPC 78678865860] [Status A2 Non-Std Product] [Detail ANGLE BRACKET] [LeadTimeWeeks 5] [Amazon] 0 $32.72
22 AER-5400EC Aero-Motive 5200 & 5400 Workstation Components, End Cap, P/N: AER-5400EC - Model No. 5400EC (1LBS) H 4" L 5" W 4" Product available at Amazon.com and BrakeProducts.com [Molex 1301180010] [Checked 092016] [UPC 78678862635] [Status A1 Standard Product] [Detail VMI CAP; END 5400 SERIES FEST] [LeadTimeWeeks 7] [Amazon] 0 $5.48
23 AER-5400ES Aero-Motive 5200 & 5400 Workstation Components Part AER-5400ES End Stop [Molex 1301180011] [UPC 78678863183] Product available at Amazon.com and BrakeProducts.com [Amazon] Ships, Stock to 2 Weeks (1LB) H 4" L 5" W 4" 26 $15.35
24 AER-5400-H10 Aero-Motive Festoon S Hooks Qty 10 5400 Series Box Track aka 130118-0012 [Molex 1301180012] 0 $18.95
25 AER-5400HB Aero-Motive Hanger Bracket Assembly Part AER-5400HB 5400 & 5500 Series [Molex 1301180013] [UPC 78678863184] [Amazon] Normally a stock item (5LBS) H 4" L 5" W 4" 23 $15.88
26 AER-5400JB Aero-Motive Joint Bracket Assembly 5400 & 5500 Series Box Track [Molex 1301180014] [UPC 78678863186] Normally a stock item 8 $18.63
27 AER-5400JH Aero-Motive Joint Hanger Bracket Part AER-5400JH 5400 & 5500 Series Box Track Product available at Amazon.com and BrakeProducts.com [Molex 1301180015] [UPC 78678863187] [Amazon] Ships in 5 weeks or sooner (2LBS) H 4" L 5" W 4" Box 0 $28.50
28 AER-5400SC Aero-Motive 5200 & 5400 Workstation Components, Support Clamp, P/N: AER-5400SC - Model No. 5400SC (1LBS) H 4" L 5" W 4" Product available at Amazon.com and BrakeProducts.com [Molex 1301180016] [Checked 092016] [UPC 78678863189] [Status A2 Non-Std Product] [Detail SUPPORT CLAMP] [LeadTimeWeeks 10] [Amazon] 0 $12.48
29 AER-5400TN Aero-Motive 5200 & 5400 Workstation Components, Track Nut, P/N: AER-5400TN - Model No. 5400TN (1LBS) H 4" L 5" W 4" Product available at Amazon.com and BrakeProducts.com [Molex 1301180018] [Amazon] 0 $8.77
30 AER-5400-TR Aero-Motive Festoon 5400 Tow Rope aka 130118-0019 [Molex 1301180019] 0 $1.11
31 AER-5400UB Aero-Motive 5200 & 5400 Workstation Components, U-Bolt Assembly, P/N: AER-5400UB - Model No. 5400UB (1LBS) H 4" L 5" W 4" Product available at Amazon.com and BrakeProducts.com [Checked 092016] [Molex 1301790399] [UPC 78678865862] [Status A2 Non-Std Product] [Detail U-BOLT ASSY] [LeadTimeWeeks 9] [Amazon] 0 $7.91
32 AER-5402 Aero-Motive Max-Loc F0 12/26 (.200-.265) [Checked 092016] [Molex 1300980026] [UPC 78678854020] [Status A1 Standard Product] [Detail MAX-LOC F0 1/4 (.200-.265)] [LeadTimeWeeks 2] - 0 $6.92
33 AER-5410-1 Aero-Motive Festoon Part 5400 Series Intermediate Carrier / Trolley Part AER-5410-1 aka 54101 Plated Steel Frame, Saddle & Wheels 2 Neoprene Bumpers aka 54101 [Molex 1301180020] [Amazon] Dated 1/18 (2LBS) H 7" L 7" W 5" Box 5 $77.12
34 AER-5410-2 Aero-Motive Festoon Part 5400 Part AER-5410-2 End Clamp With a Flat Cable Saddle Series 5400 [Molex 1301180021] [UPC 78678863194] [Amazon] (2LB) H 4" L 5" W 4" Box 0 $27.23
35 AER-5410-3 Aero-Motive Festoon Part 5400 series Tow, Lead Carrier / Trolley Part AER-5410-3 Plated Steel Frame, Saddle & Wheels 1.25" 2, Neoprene Bumpers Cable Window 3.5" Wide X 1.38L High aka 54103 [Molex 1301180022] (2LBS) H 7" L 7" W 5" Box 3 $99.73
36 AER-5412-1 Aero-Motive Festoon Trolley 5400 Part AER-5412-1 Intermediate Trolley / Carrier 5400 Series, for 5400 Series Track only Designed to carry Flat Electric Cables 55 LB Capacity 260 FPM 7.69 Inches Long 3.94 Inch Saddle Diameter aka 54121 [Molex 1301180023] (3LBS) H 4" L 8" W 4" Box 7 $81.19
37 AER-5412-2 Aero-Motive Festoon End Clamp 5400 Series Steel End Clamp For Flat Electric Cables up to 0.45 Inches Thick Carrier has a useable cable window of 3.82 Inches Wide by 1.38 Inches High Neoprene Bumpers & Clamp Pad (2LBS) H 5.00" L 6.00" W 5.00" [Molex 1301180024] [Amazon] 3 $33.98
38 AER-5412-3 Aero-Motive Festoon. 5400 Series Steel Lead or Tow Carrier for Flat Electric Cables, 55 LB Capacity, 260 FPM, 7.69 Long, 3.94 Saddle Diameter, 3.62 LBS 1301180025 3/15 [Molex 1301180025] 1 $112.29
39 AER-5414-1 Aero-Motive Festoon Carrier / Trolley Series 5400 Steel Intermediate Carrier For Flat Electric Cables up to 0.45 Inches Thick Carrier has a useable cable window of 3.82 Inches Wide by 1.38 Inches High Saddle Diameter of 6.30 Inches Maximum Weight Capacity of 55 LBS Overall Car Length 9.15 Inches by 5.370 Inches Wide Neoprene Bumpers & Clamp Pad 1.25 Inch Diameter Heat Treated Wheels with Sealed Bearings 260 Feet P.M. Maximum aka 1301180026 (4LBS) H 6.00" L 7.00" W 6.00" [Molex 1301180026] 5 $110.67
40 AER-5414-2 Aero-Motive Festoon End Clamp Series 5400 [Molex 1301180027] 0 $95.51
41 AER-5414-3 Aero-Motive Festoon Lead / Tow Carrier 5400 Series Box Track Lead Carrier 9.15 Inch Long 6.30 Saddle Diameter 1.38 X 3.82 Inch Cable Window aka 1301180028 [Molex 1301180028] 0 $146.33
42 AER-54212 Aero-Motive 5200 & 5400 Workstation Components, End Clamp, P/N: AER-54212 - Model No. 54212 - Size: (0.49" - 0.90" O.D.) (2LBS) H 6" L 6" W 6" Product available at Amazon.com and BrakeProducts.com [Checked 092016] [Molex 1301180029] [UPC 78678863202] [Status A1 Standard Product] [Detail END CLAMP] [LeadTimeWeeks 4] [Amazon] 2 $51.51
43 AER-54312 Aero-Motive 5200 & 5400 Workstation Components, End Clamp, P/N: AER-54312 - Model No. 54312 - Size: (0.91" - 1.25" O.D.) (2LBS) H 6" L 6" W 6" Product available at Amazon.com and BrakeProducts.com [Molex 1301180031] [Amazon] 2 $50.11
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Replacement Parts & Accessories

Replacement Parts & Accessories
 
 Features:
   • Secondary support chains
     provide additional safety
   • Overhang cable supports
     additional service length
   • Bottom bullard hook features
     360o rotation and spring-loaded
     positive locking gate
 

Main Springs
 
 Features:
   • Precision Wound Clock Springs
   • Containerized for Safety
   • Best Spring Steel
   • Riveted for Safety
Industrial-Duty Cable Reels

Industrial-Duty Cable Reels
 
 Features:
   • Containerized mainspring
   • Anti-lock-out ratchet systems
   • Modular collector rings
 
Torque Reels

Torque Reels
 
 Features:
   • Easy load-height adjustment
   • On/off switch
   • Adjustable cable stop
    
Standard-Duty Cord Reels

Standard-Duty Cord Reels
 
 Features:
   • Holds up to 5.4m (50') of
     standard-duty cord
   • Adjustable spring tension
   • Built-in ratchet locks
Heavy-Duty Hand-Wind Reels

Heavy-Duty Hand-Wind Reels
 
 Features:
   • Heavy-duty steel design
   • Large-spool design
   • Steel-rod frame
    
Specialty Cable Reels

Specialty Cable Reels
 
 Reel types:
   • Static-Discharge Reels
   • Welding Reels
   • Ground-Fault Reels
   • Hazardous-Location Reels
   • Mill-Duty Service Reels
 
Wire-Rope Festoon Systems

Wire-Rope Festoon Systems
 
 Features:
   • Flat or round cable carriers
   • Neoprene clamp pad
   • Contoured nylon wheels and
     nylon-coated wire rope
    
Box-Track Festoon Systems

Box-Track Festoon Systems
 
 Features:
   • Rolled-edge track profile
   • Neoprene clamp pad
   • Flat or round cable carriers
    
    
I-Beam Festoon Systems

I-Beam Festoon Systems
 
 Features:
   • Polyurethane or stainless steel
     wheels
   • Neoprene clamp pad & bumpers
   • Flat or round cable carriers
    
Festoon-Cable Systems

Festoon-Cable Systems
 
 Features:
   • Variety of festoon cables & hoses
   • Metric and standard gland fittings
     for flat and round cable
   • Tow ropes provide connection
     between trolleys
 
Balancers

Balancers
 
 Features:
   • 360o swivel hanger
   • Automatic drum lock
   • Containerized main spring
    
    
    
    
Positioners

Positioners
 
 Features:
   • Simple tension adjustment
   • Minimizes operator fatigue
   • Holds an object or tool in
     desired position
    
    
    
Retractors

Retractors
 
 Features:
   • Easy tension adjustment
   • Retracts tool out of the way
     when no force is applied
   • Minimizes operator fatigue
    
    
    
Support Grips

Support Grips
 
 Features:
   • Integrated-metal shield
   • Available in four eye styles:
     single, double, universal and
     offset
   • Available in closed- or open-
     mesh for end-of-cable or mid-
     cable installation
 
Hose Reels

Hose Reels
 
 Features:
   • Steel construction
   • Epoxy powder-coat finish
   • Containerized main spring
   • Hose stop included
   • Ratchet lock
Tool Support Products

Tool Support Products
Portable Lighting

Portable Lighting
 
 Features:
   • Specialty Lighting
   • Handlamps
   • Wide-Area Lighting
   • Stringlights
Slip Rings

Slip Rings
 
 Features:
   • Modular construction
   • Self-contained slip ring design
   • Allows for horizontal and vertical
     mounting
 
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Brake Products, Inc.   16751 Hilltop Park Place
  Chagrin Falls, Ohio 44023
  Phone: (440) 543-7962
  Fax:     (440) 543-7963
  Web:   www.brakeproducts.com
  Email: sales@brakeproducts.com
  Federal ID #: 34-1473351
  CAGE Code: 1QTP8
  DUNS# 14-748-2392
  Download: Form W-9
Supplier of Industrial Brake Parts Since 1985