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Festoon-Cable Systems Cables Connectors   Overview Woodhead® offers a wide selection of flat and round electrical cable, hose and connectors to configure an Aero-Motive® festoon system.   Woodhead's line of Aero-Motive® cables and connectors is designed to complement and extend the life of festoon systems.   Festoon cables and hoses are designed specifically for frequent motion and flexing. Proper jacket material, material thickness and copper stranding extend the life of festoon cables far beyond that of standard flat and round cables. For high abuse and extended or severe outdoor usage, neoprene-jacketed festoon cable is available on selected varieties.   Woodhead® offers PG-style and standard connectors for both round and flat cables. Cable glands are used to protect electrical connections at termination points and to protect festoon cable from premature failure.   Tow ropes prevent systems from being pulled by the cable or hose, which limits the stress on the cables and transmits the load to the festoon cars.   Documentation       • Festoon Systems Catalog     Features & Benefits Applications Variety of festoon cables and hoses    • Flat cable systems designed for festooning last longer than traditional jacketed cable    • Round multi-conductor cables and high-amperage wires are designed for high-flex applications   Metric and standard gland fittings for flat and round cable    • Provide the proper-sized strain reliefs for festoon cable to maximize festoon life   Tow ropes provide connection between trolleys    • Limits flexing and loading on cable and hose to extend system life    • Conveyors    • Monorail hoists    • Overhead cranes    • Standard cranes    • Transfer equipment     AERO-MOTIVE FESTOON SYSTEMS CATALOG   Cable Selection    • Flat Festoon Cable Selection    • Cable Connectors    • Round Cable / Hose Selection   Wire Rope Systems    • 5100 Series Specifications    • 5100 Series Components Systems Selection - Flat Cable, Series 5110 No Part Number Description Image Stock Qty Price Each Qty Ord'd Update Cart 1 MOL-5110-02-025 Molex Festoon System 5110  Part 5110-02-025  aka 511002025 511004025  Series 5100 Stretched Wire Festoon  For Flat Electric Cables   02 = 2 Intermediate Carriers Trolleys, Part 5111   25 = 25 Feet Nylon Covered Wire Rope, Maximum Length 39.4 Feet  15 Feet of Working Travel with a 36 Inch Loop Depth  20 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolt, 5 Cable Clamps & 1 Ball Stop  2 End Clamps Part 5112  Electric Cable is not included  [Molex 1301250014]  [Harmonized Code 8544.42.9090]  [Origin Mexico]  [Ships from stock to 10 weeks]  [Updated 10-18]  (15LBS) H 10" L 20" W 20" Box - 1 $360.66 2 MOL-5110-04-045 Molex Molex Stretched Wire Festoon System 5110  Part 5110-04-45  aka 51100445  [Molex 1301250016]  Festoon System for Flat Electric Cables  Includes:   04 = 4 Intermediate Carriers Trolleys Part 5111  4 = 45 Feet Nylon Covered Wire Rope, For Maximum Length of 39.4 Feet  27 Feet of Working Travel with a 36 Inch Loop Depth  36 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolt, 5 Cable Clamps & 1 Ball Stop  2 End Clamps Part 5112  Electric Cable is not included  Requires 43 Feet plus hookup @ each end  Origin Mexico  Export Code 8431.39.0080  Normally a Stock Item @ BPI  Ships from Stock to 2 Weeks  Dated 05-2020  (25LBS) H 10" L 20" W 20" Box - 0 $526.91 3 MOL-5110-06-060 Molex Festoon System  Series 5100 Stretched Wire Festoon  For Flat Electric Cables   Part 5110-08-75  08 = 8 Intermediate Carriers Trolleys, Part 5111  75 = 75 Feet Nylon Covered Wire Rope, Maximum Length 70.8 Feet  50 Feet of Working Travel with a 36 Inch Loop Depth  66 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolt, 5 Cable Clamps & 1 Ball Stop  2 End Clamps Part 5112  Electric Cable is not included  [Molex 1301250018]  (25LBS) H 10" L 20" W 20" Box - 0 $726.96 4 MOL-5110-08-075 Molex Festoon System 5110  Part 5110-08-075  aka 511008075  Series 5100 Stretched Wire Festoon  For Flat Electric Cables   08 = 2 Intermediate Carriers Trolleys, Part 5111   75 = 75 Feet Nylon Covered Wire Rope, Maximum Length 23.7 Feet  48 Feet of Working Travel with a 36 Inch Loop Depth  65 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolt, 5 Cable Clamps & 1 Ball Stop  2 End Clamps Part 5112  Electric Cable is not included  [Molex 1301250020]  [Origin Mexico]  Ships from Stock to 10 weeks  Dated 10-18  (13LBS) H 10" L 20" W 20" Box - 1 $869.24 Systems Selection - Round Cable or Hose (from 0.49" to 0.91") No Part Number Description Image Stock Qty Price Each Qty Ord'd Update Cart 1 MOL-5120-02-025 Molex Molex Festoon System 5120  Part 5120-02-025  512002025  [Molex 1301250022]  Series 5100 Stretched Wire Festoon  For Round Cable & Hose 0.40 to 0.91 Diameter  02 = 2 Intermediate Carriers Trolleys, Part AER-5121  25 = 25 Feet Nylon Covered Wire Rope for a 22.5 Foot Max Overall Length  15 Feet of Working Travel with a 36 Inch Loop Depth  20 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop  2 Part 5122 End Clamps  Electric Cable is not included  Origin Mexico  Export Code 8431.39.0080  Ships from Stock @ BPI  Dated 01-2024  (15LBS) H 10" L 20" W 20" Box - 0 $334.14 2 MOL-5120-04-040 Molex Molex Wire Rope Festoon System 5100  Part 5120-04-040  512004040  [Molex 1301250024]  Series 5100 Stretched Wire Festoon  For Round Cable & Hose 0.40 to 0.91 Diameter  04 = 4 Intermediate Carriers Trolleys, Part 5121  40 = 40 Feet Nylon Covered Wire Rope for a 38.1 Foot Max Overall Length  26 Feet of Working Travel with a 36 Inch Loop Depth  35 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit AER-5103 which includes:  2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop  2 Part 5122 End Camps  Electric Cable is not included  Normally a Stock Item @ BPI  Origin Mexico  Export Code 8431.39.0080  Ships from Stock  Dated 05-2022  (15LBS) H 10" L 20" W 20" Box - 2 $558.35 3 MOL-5120-06-055 Molex Molex Festoon System 5120  Part 5120-06-055  512006055  [Molex 1301250027]  Series 5100 Stretched Wire Festoon  For Round Cable & Hose 0.40 to 0.91 Diameter  Includes:  06 = 6 Intermediate Carriers Trolleys, Part 5121  55 = 55 Feet Nylon Covered Wire Rope for a 53.75 Foot Maximum Overall Length  37 Feet of Working Travel with a 36 Inch Loop Depth  50 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolts,5 Cable Clamps & 1 Ball Stop  2 Part 5122 End Clamps  Electric Cable is not included  Origin Mexico  Export 8431.39.0080  Ships from Stock @ BPI  Dated 05-2022  (20LBS) H 10" L 20" W 20" Box - 0 $677.09 4 MOL-5120-08-075 Molex Aero-Motive Festoon System  Part 5120-08-075  512008075  [Molex 1301250029]  Pre Engineered, Stretched Wire  Series 5100 Stretched Wire Festoon System  For Round Cable & Hose  0.40 to 0.91 Inch in Diameter  08 = 8 Intermediate Carriers Trolleys Part 5121  75 = 75 Feet Nylon Covered Wire Rope  For a 69.2 Foot Maximum Overall Length  48 Feet of Working Travel with a 36 Inch Loop Depth  65 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop  2 Part 5122 End Clamps  Electric Cable is not included  Origin Mexico  Export Code 8431.10.0090  Normally a Stock Item @ BPI  Dated 07-2025  (25LBS) H 10" L 20" W 20" Box - 2 $858.98 Systems Selection - Round Cable or Hose (from 0.91" to 1.25") No Part Number Description Image Stock Qty Price Each Qty Ord'd Update Cart 1 MOL-5130-02-025 Molex Molex Sys Pre Engineered  Part 5130-02-025  aka 513002025  Series 5100 Stretched Wire Festoon  For Round Cable & Hose 0.91 to 1.25 Diameter  02 = 2 Intermediate Carriers Trolleys, Part AER-5131  25 = 25 Feet Nylon Covered Wire Rope for a 23.5 Foot Maximum Overall Length  15 Feet of Working Travel with a 36 Inch Loop Depth  20 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop  2 Part 5132 End Clamps  Electric Cable is not included  [Molex 1301250031]  [Harmonized Code 8431.39.0080]  [Origin Mexico]  [Ships from stock to 2 weeks  [Updated 10-18]  (15LBS) H 10" L 20" W 20" Box - 4 $231.03 2 MOL-5130-04-045 Molex Molex Stretched Wire Festoon System 5130  Part 5130-04-045  aka 513004045  [Molex 1301250033]  Series 5100 Stretched Wire Festoon  For Round Cable & Hose 0.91 to 1.25 Diameter  04 = 4 Intermediate Carriers Trolleys, Part 5131  45 = 45 Feet Nylon Covered Wire Rope for a 40.1 Foot Maximum Overall Length  28 Feet of Working Travel with a 36 Inch Loop Depth  37 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop  2 Part 5132 End Clamps  Electric Cable or Hose is NOT included  Origin Mexico  Export Code 8431.39.0080  Normally a Stock Item @ BPI  Ships from Stock to 3 Weeks  Dated 12-19  (15LBS) H 10" L 20" W 20" Box - 0 $563.33 3 MOL-5130-06-060 Molex Molex Festoon Sys Pre Engineered  Part 5130-06-060  aka 513006060  Series 5100 Stretched Wire Festoon  For Round Cable & Hose 0.91 to 1.25 Diameter  06 = 6 Intermediate Carriers Trolleys, Part AER-5131  60 = 60 Feet Nylon Covered Wire Rope for a 55.6 Foot Maximum Overall Length  40 Feet of Working Travel with a 36 Inch Loop Depth  52 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop  2 Part 5132 End Clamps  Electric Cable is not included  [Molex 1301250035]  [Harmonized Code 8431.39.0080]  [Origin Mexico]  [Ships from stock to 2 Weeks]  [Updated 10-18]  (25LBS) H 10" L 20" W 20" Box - 1 $483.21 4 MOL-5130-08-075 Molex Aero-Motive 5130 Festoon System  Part 5130-08-075  aka 513008075  [Molex 1301250037]  Series 5100 Stretched Wire Festoon  For Round Cable & Hose 0.91 to 1.25 Diameter  08 = 8 Intermediate Carriers Trolleys, Part AER-5131  75 = 75 Feet Nylon Covered Wire Rope for a 72.2 Foot Maximum Overall Length  52 Feet of Working Travel with a 36 Inch Loop Depth  68 Feet of Working Travel with a 48 Inch Loop Depth  Hardware Kit Part 5103 which includes:  2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop  2 Part 5132 End Clamps  Electric Cable is not included  Origin Mexico  Export Code 8431.39.0080  Ships from Stock to 1 Week  Dated 07-2025  (25LBS) H 10" L 20" W 20" Box  [Ships from stock to 2 weeks]  [Updated 10-18]  (25LBS) H 10" L 20" W 20" Box - 0 $704.02 Wire Rope Systems, Series 5100, Components No Part Number Description Image Stock Qty Price Each Qty Ord'd Update Cart 1 MOL-5111 Molex Aero-Motive Festoon Trolley 5100  Part 5111  [Molex 1301250004]  Intermediate Festoon Trolley for Flat Cable  For a Wire Rope Supported System  Nylon Construction with plated hardware  0.88 Inches High Cable Window  2.38 Inches Wide Cable Window  Saddle Radius 2.76 Inches  With a Neoprene Cable Clamp Pad  Origin Mexico  Export Code 774605596102  Normally a Stock Item @ BPI  Ships from Stock to 10 Days  Dated 08-2025  (1LB) H 2" L 4" W 4" Box - 68 $81.65 2 MOL-5103 Molex Aero-Motive Festoon Hardware Kit 5100  Part 5103  [Molex 1301250046]  5100 Series Wire Rope Hardware Kit  Includes 2 Eyebolts  5 Cable Clamps  Ball Stop and Fasteners  Normally a Stock Item @ BPI  Ships from Stock to 6 Weeks  Dated 06-2025  (6LBS) H 4" L 6" W 6" Box - 12 $88.38 3 MOL-5104 Molex Molex Wire Rope 5100  Part 5104  [Molex 1301250047]  Series 5100 Nylon Covered Wire Rope  1/4 Inch in Diameter  3/16 Inch # 16 Gauge Aircraft Wire Rope  Nylon Covered to 1/4 Inch OD  Price is per foot  Export Code 7312.10.1070  Ships from Stock, OH 44023  Dated 05-2022  (6LBS) H 3" L 10" W 10" Box - 392 $4.40 4 MOL-5121 Molex Aero-Motive Festoon Trolley 5100  Part 5121  [Molex 1301250001]  5100 Series Stretched Wire Intermediate Carrier  Saddle for Round Cable / Hose  Diameters 0.49 to 0.91 Inch  Maximum Capacity of 9 LBS  2 Concave Wheels  Nylon Construction with Plated Axles & Hardware  Origin Mexico  Export Code 774605596102  Normally a Stock Item @ BPI  Ships from Stock to 10 Days  Dated 08-2025  (1LB) H 4" L 5" W 4" Box - 0 $61.68 5 MOL-5131 Molex Aero-Motive Festoon Trolley 5100  Part 5131  [Molex 1301250002]  Carrier to Support Round Cable / Hose  0.91 to 1.25 Inch in Diameter  2 Concave Wheels  Nylon Construction with Plated Axles & Hardware  Maximum Capacity of 9 LBS  Carrier to be Wire Rope Supported 1/4"  Origin Mexico  Export Code 774605596102  Normally a Stock Item @ BPI  Ships from Stock to 5 Weeks  Dated 08-2025  (1LB) H 4" L 5" W 4" Box - 5 $52.58 6 MOL-5112 Molex Aero-Motive Festoon End Clamp 5100  Part 5112  [Molex 1301250006]  Series 5100 Stretched Wire Festoon  For Flat Electrical Cable  Flat Cable Window:  0.88 Inches High  2.38 Inches Wide  Origin Mexico  Export Code 774605596102  Normally a Stock Item @ BPI  Ships from Stock to 2 Weeks  Dated 10-2021  (2LBS) H 5" L 5" W 4" Box - 54 $40.86 7 MOL-5122 Molex Aero-Motive End Clamp or Additional Saddle Series 5110  Part 5122  [Molex 1301250009]  End Clamp or Additional Cable - Hose Saddle  For a Stretched Wire Festoon  Saddle Clamps for Round Cable - Hose  Diameter Range 0.49 to 0.91 Inches  Nylon Construction with plated hardware  Origin Mexico  Export Code 7326.90.8688  Normally a Stocked Item @ BPI  Ships from Stock to in 2 Weeks  Dated 08-2025  (1LB) H 4" L 5" W 4" Box - 52 $26.37 8 MOL-5132 Molex Aero-Motive Festoon End Clamp, 5110 Series  Part 5132  [Molex 1301260282]  End Clamp or Additional Cable / Hose Saddle  For Series 5110 Stretched Wire Festoon Systems  Saddle Clamps Cable / Hose  Handles Diameters of 0.91 to 1.25 Inches  Nylon Construction with plated hardware  Normally a Stock Item @ BPI  Ships from Stock to 2 Weeks  Dated 08-2025  (1LB) H 4" L 5" W 4" Box - 11 $17.85   Value Plus Box Track Systems    • 4200 Series Specifications    • 4200 Series Components    • 4400 Series Specifications    • 4400 Series Components    • 4200 / 4400 Accessories   Box Track Systems    • 5200 / 5300 System Specifications    • 5242 / 5245 Series Selection    • 5221 / 5231 Series Selection    • 5342 Series Selection    • 5200/5300 Series Components    • 5400/5500 Series Specifications    • 5410 / 5412 / 5414 Specifications    • 5510 Series Pendant Selection    • 5400 Series Component Selection    • 5000 Loops Chart   I-Beam Systems    • 6000 Series Specifications    • 6000 Loops Chart    • 6000 Series Component Selection    • 6500 Series Specifications    • 6500 Series Components

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Replacement Parts & Accessories Replacement Parts & Accessories    Features:    • Secondary support chains      provide additional safety    • Overhang cable supports      additional service length    • Bottom bullard hook features      360o rotation and spring-loaded      positive locking gate

Industrial-Duty Cable Reels Industrial-Duty Cable Reels    Features:    • Containerized mainspring    • Anti-lock-out ratchet systems    • Modular collector rings    Service Manuals:    • Service Manuals

 

Torque Reels Torque Reels    Features:    • Easy load-height adjustment    • On/off switch    • Adjustable cable stop       Service Manuals:    • Service Manuals  Drawings:    • PDF Drawings

Standard-Duty Cord Reels Standard-Duty Cord Reels    Features:    • Holds up to 5.4m (50') of      standard-duty cord    • Adjustable spring tension    • Built-in ratchet locks    Service Manuals:    • Service Manuals

Heavy-Duty Hand-Wind Reels Heavy-Duty Hand-Wind Reels    Features:    • Heavy-duty steel design    • Large-spool design    • Steel-rod frame

Specialty Cable Reels Specialty Cable Reels    Reel types:    • Static-Discharge Reels    • Welding Reels    • Ground-Fault Reels    • Hazardous-Location Reels    • Mill-Duty Service Reels    Service Manuals:    • Service Manuals

 

Wire-Rope Festoon Systems Wire-Rope Festoon Systems    Features:    • Flat or round cable carriers    • Neoprene clamp pad    • Contoured nylon wheels and      nylon-coated wire rope       Service Manuals:    • Service Manuals

Box-Track Festoon Systems Box-Track Festoon Systems    Features:    • Rolled-edge track profile    • Neoprene clamp pad    • Flat or round cable carriers

I-Beam Festoon Systems I-Beam Festoon Systems    Features:    • Polyurethane or stainless steel      wheels    • Neoprene clamp pad & bumpers    • Flat or round cable carriers

Festoon-Cable Systems Festoon-Cable Systems    Features:    • Variety of festoon cables/hoses    • Metric and standard gland fittings      for flat and round cable    • Tow ropes provide connection      between trolleys

 

Balancers Balancers    Features:    • 360o swivel hanger    • Automatic drum lock    • Containerized main spring       Service Manuals and Drawings:    • Service Manuals    • PDF Drawings

Positioners Positioners    Features:    • Simple tension adjustment    • Minimizes operator fatigue    • Holds an object or tool in      desired position

Retractors Retractors    Features:    • Easy tension adjustment    • Retracts tool out of the way      when no force is applied    • Minimizes operator fatigue       Service Manuals and Drawings:    • Service Manuals    • PDF Drawings

Support Grips Support Grips    Features:    • Integrated-metal shield    • Available in four eye styles:      single, double, universal and      offset    • Available in closed- or open-      mesh for end-of-cable or mid-      cable installation

 

Spring Motors Spring Motors    Features:    • Precision Wound Clock Springs    • Containerized for Safety    • Best Spring Steel    • Riveted for Safety    Service Manuals:    • Service Manuals

Tool Support Products Tool Support Products

Portable Lighting Portable Lighting    Features:    • Specialty Lighting    • Handlamps    • Wide-Area Lighting    • Stringlights

Slip Rings Slip Rings    Features:    • Modular construction    • Self-contained slip ring design    • Allows for horizontal and vertical      mounting    Service Manuals:    • Service Manuals

 

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