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Festoon-Cable Systems

Cables

Connectors
 
Overview
Woodhead® offers a wide selection of flat and round electrical cable, hose and connectors to configure an Aero-Motive® festoon system.
 
Woodhead's line of Aero-Motive® cables and connectors is designed to complement and extend the life of festoon systems.
 
Festoon cables and hoses are designed specifically for frequent motion and flexing. Proper jacket material, material thickness and copper stranding extend the life of festoon cables far beyond that of standard flat and round cables. For high abuse and extended or severe outdoor usage, neoprene-jacketed festoon cable is available on selected varieties.
 
Woodhead® offers PG-style and standard connectors for both round and flat cables. Cable glands are used to protect electrical connections at termination points and to protect festoon cable from premature failure.
 
Tow ropes prevent systems from being pulled by the cable or hose, which limits the stress on the cables and transmits the load to the festoon cars.
 
Documentation
 
    • Festoon Systems Catalog
 
 
Features & Benefits Applications
Variety of festoon cables and hoses
   • Flat cable systems designed for festooning last longer than traditional jacketed cable
   • Round multi-conductor cables and high-amperage wires are designed for high-flex applications
 
Metric and standard gland fittings for flat and round cable
   • Provide the proper-sized strain reliefs for festoon cable to maximize festoon life
 
Tow ropes provide connection between trolleys
   • Limits flexing and loading on cable and hose to extend system life
   • Conveyors
   • Monorail hoists
   • Overhead cranes
   • Standard cranes
   • Transfer equipment
 
 
AERO-MOTIVE FESTOON SYSTEMS CATALOG
 
Cable Selection
   • Flat Festoon Cable Selection
   • Cable Connectors
   • Round Cable / Hose Selection
 
Wire Rope Systems
   • 5100 Series Specifications
   • 5100 Series Components

Systems Selection - Flat Cable, Series 5110
No Part
Number
Description Image Stock
Qty
Price
Each
Qty
Ord'd
Update
Cart
1 AER-5110-02-025 Aero-Motive Festoon System Series 5100 Stretched Wire Festoon For Flat Electric Cables Part 5110-04-045 04 = 4 Intermediate Carriers Trolleys, Part AER-5111 45 = 45 Feet Nylon Covered Wire Rope, Maximum Length 39.4 Feet 27 Feet of Working Travel with a 36 Inch Loop Depth 36 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolt, 5 Cable Clamps & 1 Ball Stop 2 End Clamps Part AER-5112 Electric Cable is not included [Molex1301250014] (15LBS) H 10" L 20" W 20" [Amazon] [022018] 2 $288.97
2 AER-5110-04-045 Aero-Motive Festoon System Series 5100 Stretched Wire Festoon For Flat Electric Cables Part 5110-06-60 06 = 6 Intermediate Carriers Trolleys, Part AER-5100 60 = 60 Feet Nylon Covered Wire Rope, Maximum Length 55.1 Feet 38 Feet of Working Travel with a 36 Inch Loop Depth 51 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolt, 5 Cable Clamps & 1 Ball Stop 2 End Clamps Part AER-5112 Electric Cable is not included [Molex 1301250016] (25LBS) H 10" L 20" W 20" [Amazon] [022018] 2 $422.18
3 AER-5110-06-060 Aero-Motive Festoon System Series 5100 Stretched Wire Festoon For Flat Electric Cables Part AER-5110-08-75 08 = 8 Intermediate Carriers Trolleys, Part AER-5111 75 = 75 Feet Nylon Covered Wire Rope, Maximum Length 70.8 Feet 50 Feet of Working Travel with a 36 Inch Loop Depth 66 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolt, 5 Cable Clamps & 1 Ball Stop 2 End Clamps Part AER-5112 Electric Cable is not included [Molex1301250020] (25LBS) H 10" L 20" W 20" [Amazon] [022018] 2 $696.47
4 AER-5110-08-075 Aero-Motive Festoon System Series 5100 Stretched Wire Festoon For Flat Electric Cables Part 5110-02-025 02 = 2 Intermediate Carriers Trolleys, Part AER-5111 25 = 25 Feet Nylon Covered Wire Rope, Maximum Length 23.7 Feet 16 Feet of Working Travel with a 36 Inch Loop Depth 21 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolt, 5 Cable Clamps & 1 Ball Stop 2 End Clamps Part AER-5112 Electric Cable is not included [Molex1301250014] (15LBS) H 10" L 20" W 20" Box [Amazon] [022018] 2 $288.97

Systems Selection - Round Cable or Hose (from 0.49" to 0.91")
No Part
Number
Description Image Stock
Qty
Price
Each
Qty
Ord'd
Update
Cart
1 AER-5120-02-025 Aero-Motive Festoon Sys Pre Engineered Part 5120-02-025 Series 5100 Stretched Wire Festoon For Round Cable & Hose 0.40 to 0.91 Diameter 02 = 2 Intermediate Carriers Trolleys, Part AER-5121 25 = 25 Feet Nylon Covered Wire Rope for a 22.5 Foot Max Overall Length 15 Feet of Working Travel with a 36 Inch Loop Depth 20 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop 2 Part AER-5122 End Clamps Electric Cable is not included [Molex1301250022] [Amazon] (15LBS) H 10" L 20" W 20" Box [022018] 2 $257.36
2 AER-5120-04-040 Aero-Motive Festoon Sys Pre Engineered Part 5120-04-040 Series 5100 Stretched Wire Festoon For Round Cable & Hose 0.40 to 0.91 Diameter 04 = 4 Intermediate Carriers Trolleys, Part AER-5121 40 = 40 Feet Nylon Covered Wire Rope for a 38.1 Foot Max Overall Length 26 Feet of Working Travel with a 36 Inch Loop Depth 35 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit AER-5103 which includes: 2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop 2 Part AER-5122 End Camps Electric Cable is not included [Molex1301250024] (15LBS) H 10" L 20" W 20" Box [Amazon] [022018] 2 $430.07
3 AER-5120-06-055 Aero-Motive Festoon Sys Pre Engineered Part 5120-06-055 Series 5100 Stretched Wire Festoon For Round Cable & Hose 0.40 to 0.91 Diameter 06 = 6 Intermediate Carriers Trolleys, AER-5121 55 = 55 Feet Nylon Covered Wire Rope for a 53.75 Foot Maximum Overall Length 37 Feet of Working Travel with a 36 Inch Loop Depth 50 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolts,5 Cable Clamps & 1 Ball Stop 2 Part AER-5122 End Clamps Electric Cable is not included [Molex1301250027] (25LBS) H 10" L 20" W 20" Box [Amazon] [022018] 1 $521.51
4 AER-5120-08-075 Aero-Motive Festoon Sys Pre Engineered Part 5120-08-075 Series 5100 Stretched Wire Festoon For Round Cable & Hose 0.40 to 0.91 Diameter 08 = 8 Intermediate Carriers Trolleys, Part AER-5121 75 = 75 Feet Nylon Covered Wire Rope for a 69.2 Foot Maximum Overall Length 48 Feet of Working Travel with a 36 Inch Loop Depth 65 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop 2 Part AER-5122 End Clamps Electric Cable is not included [Molex1301250029] (25LBS) H 10" L 20" W 20" Box [Amazon] [022018] 2 $588.11
Systems Selection - Round Cable or Hose (from 0.91" to 1.25")
No Part
Number
Description Image Stock
Qty
Price
Each
Qty
Ord'd
Update
Cart
1 AER-5130-02-025 Aero-Motive Festoon Sys Pre Engineered Part 5130-02-025 Series 5100 Stretched Wire Festoon For Round Cable & Hose 0.91 to 1.25 Diameter 02 = 2 Intermediate Carriers Trolleys, Part AER-5131 25 = 25 Feet Nylon Covered Wire Rope for a 23.5 Foot Maximum Overall Length 15 Feet of Working Travel with a 36 Inch Loop Depth 20 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop 2 Part AER-5132 End Clamps Electric Cable is not included [Molex1301250031] (15LBS) H 10" L 20" W 20" Box [Amazon] [022018] 0 $185.12
2 AER-5130-04-045 Aero-Motive Festoon Sys Pre Engineered Part 5130-04-045 Series 5100 Stretched Wire Festoon For Round Cable & Hose 0.91 to 1.25 Diameter 04 = 4 Intermediate Carriers Trolleys, Part AER-5131 45 = 45 Feet Nylon Covered Wire Rope for a 40.1 Foot Maximum Overall Length 28 Feet of Working Travel with a 36 Inch Loop Depth 37 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop 2 Part AER-5132 End Clamps Electric Cable is not included [Molex1301250033] (15LBS) H 10" L 20" W 20" Box [Amazon] [022018] 2 $451.36
3 AER-5130-06-060 Aero-Motive Festoon Sys Pre Engineered Part 5130-06-060 Series 5100 Stretched Wire Festoon For Round Cable & Hose 0.91 to 1.25 Diameter 06 = 6 Intermediate Carriers Trolleys, Part AER-5131 60 = 60 Feet Nylon Covered Wire Rope for a 55.6 Foot Maximum Overall Length 40 Feet of Working Travel with a 36 Inch Loop Depth 52 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop 2 Part AER-5132 End Clamps Electric Cable is not included [Molex1301250035] [Amazon] (25LBS) H 10" L 20" W 20" Box [022018] 0 $387.18
4 AER-5130-08-075 Aero-Motive Festoon Sys Pre Engineered Part 5130-08-075 Series 5100 Stretched Wire Festoon For Round Cable & Hose 0.91 to 1.25 Diameter 08 = 8 Intermediate Carriers Trolleys, Part AER-5131 75 = 75 Feet Nylon Covered Wire Rope for a 72.2 Foot Maximum Overall Length 52 Feet of Working Travel with a 36 Inch Loop Depth 68 Feet of Working Travel with a 48 Inch Loop Depth Hardware Kit Part AER-5103 which includes: 2 Eye Bolts, 5 Cable Clamps & 1 Ball Stop 2 Part AER-5132 End Clamps Electric Cable is not included [Molex1301250037] (25LBS) H 10" L 20" W 20" Box [Amazon] [022018] 2 $482.00

Wire Rope Systems, Series 5100, Components
No Part
Number
Description Image Stock
Qty
Price
Each
Qty
Ord'd
Update
Cart
1 AER-5111 Aero-Motive Festoon 5100 Series Part AER-5111 Intermediate Carrier for Flat Cable Wire Rope Supported System Nylon Construction with plated hardware 0.88 Inches High x 2.38 Inches Wide Cable Window Saddle Radius 2.76 Inches With a Neoprene Cable Clamp Pad [Molex 1301250004] [UPC 78678863132] [Amazon] Normally a Stock Item @ BPI (1LB) H 2" L 4" W 4" Box [022018] 26 $50.80
2 AER-5103 Aero-Motive Festoon Hardware Kit 5100 Series Wire Rope Hardware Kit Includes 2 Eyebolts 5 Cable Clamps Ball Stop and Fasteners aka 1301250046 (6LBS) H 4.00" L 6.00" W 6.00" [Molex 1301250046] [UPC 78678863127] [Status A1 Standard Product] [Detail HARDWARE KIT] [LeadTimeWeeks 2] [Amazon] [022018] 2 $56.02
3 AER-5104 Aero-Motive Festoon Wire Rope Series 5100 Nylon Covered Wire Rope 1/4 Inch in Diameter 3/16 Inch / # 16 Gauge Aircraft Wire Rope, Nylon Covered to 1/4 Inch Price is per foot aka 130125-0047 (6LBS) H 3.00" L 10.00" W 10.00" [Molex 1301250047] [UPC 78678862628] [Status A1 Standard Product] [Detail 3/16 NYLON COATED (99999-3318)] [LeadTimeWeeks 2] [022018] 300 $3.38
4 AER-5121 Aero-Motive Festoon Carrier / Trolley Part 5121 5100 Series Stretched Wire Intermediate Carrier Saddle for Round Cable / Hose Diameters 0.49 to 0.91 Inch Maximum Capacity of 9 LBS 2 Concave Wheels Nylon Construction with Plated Axles & Hardware [Molex 1301250001] [UPC 78678805121] Normally a stock item @ BPI Dated 2/18 (1LB) H 4" L 5" W 4" Box 21 $38.38
5 AER-5131 Aero-Motive Festoon Trolley Part 5131 Carrier to Support Round Cable / Hose 0.91 to 1.25 Inch in Diameter Maximum Capacity of 9 LBS Carrier to be Wire Rope Supported 1/4" 2 Concave Wheels Nylon Construction with Plated Axles & Hardware [Molex 1301250002] [UPC 78678863144] [Amazon] Dated 2/18 Normally a Stock Item (1LB) H 4" L 5" W 4" Box 24 $32.74
6 AER-5112 Aero-Motive Festoon End Clamp for Flat Electrical Cable Series 5100 Stretched Wire Festoon Cable Window 0.88 Inches High x 2.38 Inches Wide 130125-0006 (1LB) 9/15 (1LBS) H 5.00" L 5.00" W 4.00" [Molex 1301250006] [UPC 78678863133] [Status A1 Standard Product] [Detail END CLAMP FLAT CABLE] [LeadTimeWeeks 2] [Amazon] [022018] 7 $32.74
7 AER-5122 Aero-Motive Festoon Part 5110 Series Part AER-5122 End Clamp or Additional Cable / Hose Saddle Series 5110 Stretched Wire Festoon Saddle Clamps Cable / Hose Diameters of 0.49 to 0.91 Inches Nylon Construction with plated hardware [Molex 1301250009] [UPC 78678805122] [Amazon] Normally a Stocked Item @ BPI (1LB) H 4" L 5" W 4" Box [022018] 29 $18.06
8 AER-5132 Aero-Motive Festoon Part 5110 End Clamp or Additional Cable / Hose Saddle Part AER-5132 Series 5110 Stretched Wire Festoon Saddle Clamps Cable / Hose Diameters of 0.91 to 1.25 Inches Nylon Construction with plated hardware [Molex 1301260282] [UPC 78678863145] [Amazon] Normally a Stocked Item (1LB) H 4" L 5" W 4" Box [022018] 48 $12.56
 
Value Plus Box Track Systems
   • 4200 Series Specifications
   • 4200 Series Components
   • 4400 Series Specifications
   • 4400 Series Components
   • 4200 / 4400 Accessories
 
Box Track Systems
   • 5200 / 5300 System Specifications
   • 5242 / 5245 Series Selection
   • 5221 / 5231 Series Selection
   • 5342 Series Selection
   • 5200/5300 Series Components
   • 5400/5500 Series Specifications
   • 5410 / 5412 / 5414 Specifications
   • 5510 Series Pendant Selection
   • 5400 Series Component Selection
   • 5000 Loops Chart
 
I-Beam Systems
   • 6000 Series Specifications
   • 6000 Loops Chart
   • 6000 Series Component Selection
   • 6500 Series Specifications
   • 6500 Series Components
 
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Replacement Parts & Accessories

Replacement Parts & Accessories
 
 Features:
   • Secondary support chains
     provide additional safety
   • Overhang cable supports
     additional service length
   • Bottom bullard hook features
     360o rotation and spring-loaded
     positive locking gate
 

Main Springs
 
 Features:
   • Precision Wound Clock Springs
   • Containerized for Safety
   • Best Spring Steel
   • Riveted for Safety
Industrial-Duty Cable Reels

Industrial-Duty Cable Reels
 
 Features:
   • Containerized mainspring
   • Anti-lock-out ratchet systems
   • Modular collector rings
 
Torque Reels

Torque Reels
 
 Features:
   • Easy load-height adjustment
   • On/off switch
   • Adjustable cable stop
    
Standard-Duty Cord Reels

Standard-Duty Cord Reels
 
 Features:
   • Holds up to 5.4m (50') of
     standard-duty cord
   • Adjustable spring tension
   • Built-in ratchet locks
Heavy-Duty Hand-Wind Reels

Heavy-Duty Hand-Wind Reels
 
 Features:
   • Heavy-duty steel design
   • Large-spool design
   • Steel-rod frame
    
Specialty Cable Reels

Specialty Cable Reels
 
 Reel types:
   • Static-Discharge Reels
   • Welding Reels
   • Ground-Fault Reels
   • Hazardous-Location Reels
   • Mill-Duty Service Reels
 
Wire-Rope Festoon Systems

Wire-Rope Festoon Systems
 
 Features:
   • Flat or round cable carriers
   • Neoprene clamp pad
   • Contoured nylon wheels and
     nylon-coated wire rope
    
Box-Track Festoon Systems

Box-Track Festoon Systems
 
 Features:
   • Rolled-edge track profile
   • Neoprene clamp pad
   • Flat or round cable carriers
    
    
I-Beam Festoon Systems

I-Beam Festoon Systems
 
 Features:
   • Polyurethane or stainless steel
     wheels
   • Neoprene clamp pad & bumpers
   • Flat or round cable carriers
    
Festoon-Cable Systems

Festoon-Cable Systems
 
 Features:
   • Variety of festoon cables & hoses
   • Metric and standard gland fittings
     for flat and round cable
   • Tow ropes provide connection
     between trolleys
 
Balancers

Balancers
 
 Features:
   • 360o swivel hanger
   • Automatic drum lock
   • Containerized main spring
    
    
    
    
Positioners

Positioners
 
 Features:
   • Simple tension adjustment
   • Minimizes operator fatigue
   • Holds an object or tool in
     desired position
    
    
    
Retractors

Retractors
 
 Features:
   • Easy tension adjustment
   • Retracts tool out of the way
     when no force is applied
   • Minimizes operator fatigue
    
    
    
Support Grips

Support Grips
 
 Features:
   • Integrated-metal shield
   • Available in four eye styles:
     single, double, universal and
     offset
   • Available in closed- or open-
     mesh for end-of-cable or mid-
     cable installation
 
Hose Reels

Hose Reels
 
 Features:
   • Steel construction
   • Epoxy powder-coat finish
   • Containerized main spring
   • Hose stop included
   • Ratchet lock
Tool Support Products

Tool Support Products
Portable Lighting

Portable Lighting
 
 Features:
   • Specialty Lighting
   • Handlamps
   • Wide-Area Lighting
   • Stringlights
Slip Rings

Slip Rings
 
 Features:
   • Modular construction
   • Self-contained slip ring design
   • Allows for horizontal and vertical
     mounting
 
This web site is owned and operated by Brake Products, Inc.
Brake Products, Inc.   16751 Hilltop Park Place
  Chagrin Falls, Ohio 44023
  Phone: (440) 543-7962
  Fax:     (440) 543-7963
  Web:   www.brakeproducts.com
  Email: sales@brakeproducts.com
  Federal ID #: 34-1473351
  CAGE Code: 1QTP8
  DUNS# 14-748-2392
  Download: Form W-9
Supplier of Industrial Brake Parts Since 1985